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Versapower-Xtreme Induction Power Supply

The VersaPower®-Xtreme™ is a highly versatile tabletop induction power supply suitable for a wide range of metal heating applications including hardening, tempering, annealing, post and pre-heating, brazing, wire processing and more.

Offering never before seen flexibility via on-unit or remote controls, optional right or left coil mounting positions, advanced safety features, and more, the Versapower®-Xtreme™ induction power supply is in a class of its own.

Excelling in highly repetitive processes, the VersaPower®-Xtreme™ induction power supply is able to accelerate processing speeds by precisely and consistently focusing heat on parts to deliver an exact internal thermal profile.

Equipped with Radyne’s intuitive Digital-iQ™ controller technology, the unit is able to ramp from 0-100% of rated power in as low as 50 milliseconds to deliver maximum accuracy. Regardless of the process, precision controls provide the ability to achieve uniform metallurgical quality, while instant operation without heat up time allows for an adaptable system that keeps up with varying production speeds and changes.

The Versapower®-Xtreme™ offers added flexibility with its lightweight design, optional right or left coil mounting positions, and variety of standardized models suitable for precisely matching the desired induction heating application.

Dual Output
Left or right coil mounting positions allows for optimal unit placement within the production line.

Operating System
An integrated Quality Assurance System (QAS) offers real-time processing against limits and fault/trip on process step to help deliver higher quality parts and enhanced repeatability.

Embedded Digital-iQ™ software powers
real-time monitoring, remote control, and diagnostics.

Safety
The VersaPower system is equipped with a safety detection technology able to automatically disengage the unit in case of hardware failure or hazardous conditions. The emergency stop button and electric breaker are placed in an easily reachable position for secure operation.

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Radyne Corporation

211 W Boden St. Milwaukee, WI 53207

  • Phone: (414) 481-8360
  • Toll Free: (800) 236-8360

Features

Connections USB Port
Emergency Stop
Digital iQ™ controls
Circuit breaker
PLC Port
Ethernet Port
Water Drain and Feed Ports
Lockable Door Panel
Dimensions Small Cabinet Models:
16.15D x 20.26W x 16.75H in.
410.2D x 514.6W x 425.5H mm
Large Cabinet Models:
16.15D x 20.26W x 26.13H in.
410.2D x 514.6W x 663.6H mm
Operating System Real Time Digital iQ™ Controller Monitoring
Water Temp In, Out
Coil Return Water Temp
Water Flow Rate
AC Input Current
DC Buss Voltage & Current
Internal Humidity Measurement
Dew point Calculation
Inverter Current and Coil Voltage
PLC connectivity
Multiple language support
2 GB Storage
Output Dual output power supply
Safety Hardware failure or dangerous condition detection
Emergency stop button & electric breaker
Circuit breaker lockout device
Output covers to seal water ports and electrically insulate live connections
Service & Support 24-7 technical support and service
VersaPower®-Xtreme™ induction power supply training seminars*
Upgrades Up to 8 Capacitors (Small Cabinet Models)
Up to 16 Capacitors (Large Cabinet Models)
External PLC
Warranty 12 month limited warranty
Extended warranty*

*Available for purchase

Tech Specs

Small Cabinet Large Cabinet
5 kW 10 kW 15 kW 25 kW 50 kW
Models Listing 5VXL240
5VXL480
5VXH240
5VXH480
10VXL240
10VXL480
10VXH240
10VXH480
15VXL240
15VXL480
15VXH240
15VXH480
25VXL240
25VXL480
25VXH240
25VXH480
50VXL480
50VXH480
Frequency High (100-400 kHz) or Low (20-80 kHz)
Line Voltage High (480 VAC) or Low (240 VAC)
Dimensions 16.15D x 20.26W x 16.75H in.
[410.2D x 514.6W x 425.5H mm]
16.15D x 20.26W x 26.13H in.
[410.2D x 514.6W x 663.6H mm]
Weight 68 lb. 72 lb. 76 lb. 100 lb. 140 lb.

Accessories

Spare Parts

Item Description
5.00 uF Capacitor 5.00uF capacitor (low frequency models (20-80kHz only)
2.40 uF Capacitor 2.40uF capacitor (low frequency models (20-80kHz only)
1.20 uF Capacitor 1.20uF capacitor (low frequency models (20-80kHz only)
0.66 uF Capacitor 0.66uF capacitor (low frequency models (20-80kHz only)
0.33 uF Capacitor 0.33uF capacitor (low frequency models (20-80kHz only)
0.21 uF Capacitor 0.21uF capacitor (low frequency models (20-80kHz only)
Output Mount Cover Safety Cover for outputs
Output Mount Hardware Kit Kit Includes: spare stainless steel inductor hardware (screws, washers & lock
washers), output mount nylon hardware an d O-rings.
Tuning Hardware Kit (5 – 15 kW) Kit includes: stainless steel capacitor mounting hardware and
a 5/16″-18 thread x 1″ hex tuning nut
Tuning Hardware Kit (25 – 50 kW) Kit includes: stainless steel capacitor mounting hardware and
a 5/16″-18 thread x 1″ hex tuning nut
Standard External PLC Cable External PLC I/O cable assembly
Accessories
Item Description
Table-top Mounting Hardware Kit Kit includes: 4-vibration damping sandwich mounts for mounting the power
supply to tabletop surfaces, as well as, assorted hardware for varying surface thicknesses
Customized Output Inductors Pancake, channel, solenoid & MIQ scanning types.
Adapter Paddles Adapter blocks for output inductors, quick disconnects, cable assemblies, etc.
Output Inductor Quick Disconnect Toggle clamping style advantageous for changing output inductors quickly, great
for systems that require multiple Inductor change-outs.
280 A Remote Heat Station Separates workpiece heating from the induction power supply, ideal for power
supplies located in small spaces.
Temperature Paints Indicates temperature during heating process, great for determining specific
recipe settings
Foot Switch Remotely control the induction power supply’s Heat On/Off switch.
External PLC Cables Non-standard external PLC cables in a variety of connector styles & lengths to
any application requirement.
Safety Guarding Provides for a safer operator environment and is customizable to specification.
Chiller Cooling Systems Portable coolant system for mobile induction heating
Controlled Atmosphere
Inductor Tooling Chambers
Prevents oxidation by providing for a contained nitrogen gas mixture induction
heating chamber